Special Design Features:- – The LDPE washing system was created to wash film or thin material with contamination.
-Grinding machine is specifically designed for film or thin materials to produce standardized particle sizes that are easy to wash and dry.
-Friction Washer is used for remove dirty and sands by the centrifugal force producing by the high-speed rotating of the rotor.
-Sink-float tank is used for floating material like film/lables like LDPE/HDPE/PP etc on the top and at the bottom all the sink material ilke PVC/PET/PC etc. both have different Discharge point to collect different material, based on density.
-The moisture content of the finished product is regulated by horizontal dryers and thermal drying systems. The material is ideal for high-quality pelletizing at a moisture content of less than 5%
Panchal Plastic develops and manufactures customized PP big-bag recycling plant. They’re utilized to store and transport granules or powder products from a variety of industries, including mining, chemicals, and agriculture, as well as rubber, resin, fertilizer, construction, and food. Panchal Plastic big bag recycling facilities have input capacities ranging from 500 kg/h to 1000 kg/h.
Special Design Features:- – The PP raffia bag washing system was created to wash PP raffia bag with contamination.
-Grinding machine is specifically designed for rigid materials to produce standardized particle sizes that are easy to wash and dry.
-Friction Washer is used for remove dirty and sands by the centrifugal force producing by the high-speed rotating of the rotor.
-Sink-float tank is used for floating material like film/lables like LDPE/HDPE/PP etc on the top and at the bottom all the sink material ilke PVC/PET/PC etc. both have different Discharge point to collect different material, based on density.
-The moisture content of the finished product is regulated by horizontal dryers and thermal drying systems. The material is ideal for high-quality pelletizing at a moisture content of less than 5%.
-Bottle bales are placed into a bale breaker as they arrive at the recycling line. They are subsequently washed in a caustic solution, which is discharged from the flake-washing module and would otherwise be thrown away. The primary impurities are eliminated here, resulting in less machine wear in the procedures that follow.
-Following the pre-washing, manual and automatic sorting occurs. The bottles are then grind into flakes using a wet granulator. After being separated from water and pulp in a centrifuge, the flakes are transferred to a final separation. An air separation is used to remove tiny particles after drying.
Special Design Features:- -Rotor and Statonary Knives are adjusted from outside on given jig fixture in some model for faster changing of knives. -Split cutting chamber design for maximum access to rotor. -Heavy duty welded machine steeel construction. -Outside mounted pillow bloack bearing to keep away fine, dust and water. -Constant cutting rotor (circle) to adjust knives. – Tangible cutting chamber for hollow and bulky container, bottle etc.
The Label Scraper is suitable to remove labels and sleeves of all the kinds as well as external drit from beverages bottles comes from all post consumer area. The label scraper removes labels and exernal dirt fro the beverages bottles by mechncical firiction between cutting elements on a rotating durm and fixed elements in exchangeable housing component. The Stator elements can be pre-adjuested from different bottle sizes and cabe adujst if necessary. In this section a thermal sensor has been installed constantly measuring the temperature. The crushed labels and the removed dirt are discharged off the machine together with the bottles and are separated from the material stream over a further process.
Two different design of pipe feeding -form side and -from front tilt feeding. Both multipurpose and dedicated Panchal granulators are available for recycling various plastic pipe and profile. Suitable models for smaller pipes and profiles belong to the 18″ 24″ and 30″-Series machines. Larger pipes and profiles can be fed into the 40″-Series machines. Models of the 40″-Series and 48″-Series granulate even bigger items and can be equipped with special pipe/profile in-feed hoppers to accommodate all your processing needs. The Panchal Shredder/Granulator with automatic feeding control is perfectly suited to recycling large pipe and profile.
The Panchal 600, 1000 & 1350mm in-line granulators are dedicated to the direct recycling of waste from thermoformed plastic packaging material. They cut to pieces whole foil, skeletal foil and partially punched foil into high-quality regrind at up to 1,000 lbs./hour. The granulator’s fully integrated Roll Feed System –600, 1000 & 1350mm wide – draws in continuous sheet of waste directly from the thermoforming machine. Web in-feed is automatically synchronized to match the thermoforming machine speed. The diameter of the rotor assembly is 250 mm /10″ and motor sizes of up to 20HP are available. Highly effective soundproofed encapsulation cuts noise significantly.
Panchal In-Line Recycling Plant is for In-house waste called production waste generated during production of film, tape, etc. as this machine is also capable to recycle Pre & Post consumer waste which is washed before using in process.
This machine is combination of Cutter Compactor (Densifier) + Extruder. This machine has better processing compare to traditional trend.
Extruder is available as a single-screw extruder with & Without degassing – series
NV – Non-degassing SV -Single Degassing/Vent DV – Double Degassing/Vent DHV – Double High Vacuum Degassing/Vent High-performance and flexible plastics recycling
The Turbo-wash replaces the pre-washing tank of the first-generation washing plants. The machine is designed according to the principles of a Vertical centrifuge and includes a combination of washing and a subsequent initial drying action. It is therefore possible to process very dirty pre-shredded material with high paper content and Aluminum foil residues. The Turbo-wash also improves the recovery rate of the Sink Float Tank.
